Mea Hana Mīkini Hoʻokiʻoki Fiber Laser

Manaʻo ʻo Fabricating Solutions, i hoʻokumu ʻia ma Twinsburg, Ohio, ua hāʻawi nā mea ʻoki laser mana kiʻekiʻe i ka ʻoihana i ka lanakila hoʻokūkū ma mua o nā hui hana metala ʻē aʻe. he 14 mahina ma mua.Kiʻi: Galloway Photography
Ma ke ʻano he ʻoihana ʻoihana, ʻo Dewey Lockwood ka nānā ʻana i nā hana ma kekahi ʻaoʻao a me ka holomua i ka ʻenehana hana metala ma kekahi.
Makemake ʻoe i ka hōʻoia? Ua hoʻokomo ʻia kahi mea ʻoki laser fiber 10-kilowatt ma kāna pūnaewele 34,000-square-foot. nui loa i ka nānā ʻole ʻana, a ʻo ka hoʻohui ʻana i ke kinoea kōkua hui ʻia i wehe i ka puka i ka hana ʻoi aku ka maikaʻi o 3/8 a 7/8 inch.mild steel.
"I koʻu hele ʻana mai 3.2 kW a i 8 kW fiber, ʻoki au mai 120 IPM a i 260 IPM i 1/4 iniha.ʻAe, loaʻa iaʻu ka 10,000 W a ke ʻoki nei au i 460 IPM.Akā ua loaʻa iaʻu he 15 kW, i kēia manawa ke ʻoki nei au i ka 710 IPM, "wahi a Lockwood.
ʻAʻole ʻo ia wale nō ka mea i ʻike i kēia mau hoʻomaikaʻi. Pela no nā mea hana metala ʻē aʻe ma ka ʻāina. Ua ʻōlelo ʻo Lockwood e ʻoi aku ka hauʻoli o nā OEM kokoke a me nā mea hana metala i ka ʻimi ʻana i Fabricating Solutions ma Twinsburg, Ohio, no ka mea, ʻike lākou i kāna laser kiʻekiʻe. E kōkua nā mea ʻoki iā lākou i nā ʻāpana ʻoki laser a ʻo ka manawa huli no ka hana he mau lā wale nō.ʻO ka nīnau o ka lā. He kōkua nō hoʻi iā lākou e hauʻoli i nā pono o ka ʻoki ʻana i ka laser hou me ka ʻole o ka hoʻokomo ʻana i ka ʻenehana.
Ua hauʻoli ʻo Lockwood i ka hoʻonohonoho ʻana. ʻAʻole pono ʻo ia e hoʻolimalima i ka poʻe kūʻai aku e hoʻokele a kikeke i nā puka i ka lā āpau e ʻimi ana i kahi ʻoihana hou. Ua hiki mai ka ʻoihana iā ia. i loko o kona hale kaʻa me kahi pona a me kahi pahu paʻi, he hiʻohiʻona maikaʻi loa ia.
ʻO ke kupuna kāne o Lockwood he mea hana ʻeleʻele, a ʻo kona makuakāne a me kona ʻanakala he poʻe wili.
Eia naʻe, i nā lā mua, pili kona ʻike metala i ka ʻoihana hoʻomehana, hoʻoheheʻe a me ka ea.
Mai laila mai ua neʻe ʻo ia i ka ʻoihana hana metala, akā ʻaʻole ia he ʻāpana o kahi hale kūʻai hana. honua maoli o ka hana.
ʻO nā ʻōnaehana hoʻokaʻawale ʻokoʻa e hōʻemi i ka pilikia o ka ʻoki ʻana i ka laser i lilo i bottleneck i ka wā e hoʻokaʻawale ʻia nā ʻāpana a hoʻopaʻa ʻia no ka lawe ʻana i nā hana o lalo.
“Ua loaʻa iaʻu kekahi ʻano hemahema o ka ʻoihana.Ua loaʻa iaʻu ʻelua mau hana, a ua hoʻoikaika mau wau e hahai i koʻu makemake.He evolution ia, "wahi a Lockwood.
Hoʻomaka ʻo Fabricating Solutions me kahi paʻi paʻi a makemake ʻo ia e hāʻawi i nā lawelawe kulou i nā mea hana metala kokoke ʻaʻole i lawa ka hiki ke kulou i kā lākou mau hale ponoʻī. e mālama i kā lākou hana maoli.
ʻOi aku ka nui aʻe o nā mea kūʻai aku e noi ana i nā lawelawe ʻoki a me ke kulou ʻana. Eia kekahi, ʻo ka hiki ke ʻoki i ka laser a me nā ʻāpana kūlou e hoʻolilo i ka hale kūʻai i mea ʻoi aku ka waiwai o ka mea lawelawe metala. he mea hoʻokani hou CO2 hou i ia manawa.
Ua ʻike koke ʻo Lockwood i ka hopena o nā lako mana kiʻekiʻe. I ka piʻi ʻana o ka wikiwiki o ka ʻoki ʻana, ua ʻike ʻo ia hiki ke kū i kāna hale kūʻai mai nā mea hoʻokūkū kokoke.
"Inā hiki iā ʻoe ke hōʻoiaʻiʻo i ke kūʻai ʻana i 50 pakeneka o ka laser mana kiʻekiʻe, hiki iā ʻoe ke kūʻai i nā mea āpau, ʻoiai e pili ana i ka mana," i ʻōlelo ai ʻo ia. hele mai."
Ua hoʻohui ʻo Lockwood i ka lanakila ʻana o ka mīkini 15 kilowatt ma luna o ia e hana i ke kila mānoanoa i ʻoi aku ka maikaʻi, akā ua ʻōlelo pū ʻo ia ʻo ka hoʻohana ʻana i ke kinoea kōkua laser i hui ʻia i ka wā o ka ʻoki ʻana e kōkua pū i ka hoʻomaikaʻi ʻana i ka maikaʻi o ka huahana hope. ʻO ka nitrogen ma kahi mea ʻoki laser mana kiʻekiʻe, ʻo ka lepo ma ke kua o ka ʻāpana he paʻakikī a paʻakikī hoʻi e wehe. i loko o ka hui nitrogen e kōkua ai i ka hana ʻana i nā burrs liʻiliʻi a liʻiliʻi, ʻoi aku ka maʻalahi o ka wehe ʻana.
Ua hōʻike pū kekahi hui kinoea like akā hoʻololi iki i nā pōmaikaʻi no ka ʻoki ʻana i ka aluminika, e like me Lockwood. Hiki ke hoʻonui ʻia ka wikiwiki o ka ʻoki ʻana me ka mālama ʻana i ka maikaʻi o ka lihi.
I kēia manawa, ʻo Fabricating Solutions he 10 mau limahana, no laila, ʻo ka loaʻa ʻana a me ka mālama ʻana i nā limahana, ʻoi aku hoʻi i ka hoʻokele waiwai ma hope o ka maʻi maʻi, hiki ke lilo i mea paʻakikī maoli. mīkini i ʻApelila.
"He mea nui hoʻi ia no mākou no ka mea ʻaʻole pono mākou e kiʻi i nā poʻe e wehe i nā ʻāpana," i ʻōlelo ai ʻo ia. ʻO nā ʻōnaehana hoʻonohonoho e hoʻoneʻe i nā ʻāpana mai ka iwi a kau iā lākou ma nā pallets no ka lawe ʻana, kūlou a hoʻouna paha.
Ua ʻōlelo ʻo Lockwood, ua ʻike ka poʻe hoʻokūkū i ka hiki ke ʻoki laser o kāna hale kūʻai.
No ka Fabricating Solutions, ua kūpono ka hoʻokomo ʻana i ka pahu paʻi ma muli o ke kapuaʻi liʻiliʻi o ka mīkini a me ka hiki ke hāʻawi i ka formwork ma ka hapa nui o nā ʻāpana o ka hui.Kiʻi: Galloway Photography
ʻAʻohe o kēia mau ʻāpana ʻoki laser e hele pololei ana i ka mea kūʻai.
Loaʻa i ka hale kūʻai i kēia manawa he 80-ton a me 320-ton Bystronic Xpert press brakes a ke ʻimi nei e hoʻohui i ʻelua mau pahu 320-ton hou.
ʻO ka Prima Power panel press brake he lopako nāna e hopu i ka mea hana a hoʻoneʻe iā ia i ke kūlana no kēlā me kēia piko. ʻO ka manawa pōʻai no kahi ʻāpana ʻehā ma luna o ka pahu paʻi kahiko hiki ke 110 kekona, ʻoiai ʻo ka mīkini hou wale nō e pono ai 48 kekona. , i ʻōlelo ai ʻo Lockwood. Kōkua kēia i ka mālama ʻana i nā ʻāpana e kahe ana ma ka ʻoihana piko.
Wahi a Lockwood, hiki i ka papa paʻi paʻi ke hoʻokomo i nā ʻāpana a hiki i ka 2 mika ka lōʻihi, e hōʻike ana ma kahi o 90 pakeneka o ka hana i mālama ʻia e ke keʻena kulou.
ʻO ka welding kekahi bottleneck ʻē aʻe, ʻoiai ke ulu nei ka hale kūʻai i kāna ʻoihana. ʻO nā lā mua o ka ʻoihana e pili ana i ka ʻokiʻoki, ka kuʻi ʻana a me ka hoʻouna ʻana i nā papahana, akā ke lawe nei ka ʻoihana i nā hana turnkey hou aʻe, ʻo ia hoʻi kahi ʻāpana. -manawa welders.
No ka hoʻopau ʻana i ka manawa haʻahaʻa i ka wā wili, ʻōlelo ʻo Lockwood ua hoʻokomo kāna ʻoihana i nā kukui arc metala ʻo Fronius "ʻelua poʻo". mau, ke hoʻopau ka welder i ka hana mua, hiki iā ia ke hoʻololi i ka papahana ma ke kumu mana a hoʻololi i ka uea ʻē aʻe no ka lua o ka hana.
Ua hoʻohui ʻo Lockwood e hoʻokomo pū ana ka hale kūʻai i kahi crane 25-ton ma ka wahi wili e kōkua ai i ka neʻe ʻana o nā mea. —E maʻalahi ka hana ʻana o ka crane.
ʻOiai ʻaʻole i loaʻa i ka ʻoihana kahi keʻena kūlana kūpono, ʻoi aku ka nui o ka manaʻo i ka maikaʻi o ke kaʻina hana. a i ʻole ka hoʻouna ʻana.
"E hoʻomaopopo iā lākou he mea koʻikoʻi kā lākou mea kūʻai kūloko e like me kā lākou mea kūʻai aku waho," wahi a Lockwood.
Ke nānā mau nei ʻo Fabricating Solutions i ka hoʻomaikaʻi ʻana i kāna huahana papahele hale kūʻai. Ua loaʻa i kēia manawa kahi hoʻopukapuka i kahi kumu mana wili e hiki ke hoʻohui ʻia me ʻelua mau mea hānai uea, e ʻae i nā welders e hoʻololi koke i waena o ʻelua mau hana ʻokoʻa.
Mālama nā polokalamu hoʻoikaika i ka poʻe a pau i ka hana ʻana i ka hana kiʻekiʻe. ka uku bonus, ʻoi aku ka nui inā hana kāu mau hoa hana ma hope ou i kēlā me kēia lā.
ʻO ka makemake e hana i ka hapa nui o nā hana a nā kānaka he hana maʻamau ia ma Fabricating Solutions. ʻO ka pahuhopu e hōʻoia i ka nānā ʻana o nā limahana i nā hana e hoʻokumu i ka waiwai no nā mea kūʻai.
Ua kuhikuhi ʻo Lockwood i nā hoʻolālā no kahi ʻōnaehana ERP hou e loaʻa i kahi puka kahi e hiki ai i nā mea kūʻai ke hoʻokomo i kā lākou mau kikoʻī kauoha, e hoʻopiha i nā kauoha waiwai a me nā pepa manawa. ʻo ke kaʻina hana hoʻokomo kauoha e hilinaʻi ʻia i ke komo ʻana o ke kanaka a me ke komo hou ʻana o ka ʻike kauoha.
ʻOiai me ʻelua mau pahu paʻi i kauoha ʻia, ke ʻimi nei ʻo Fabricating Solutions i nā hoʻopukapuka ʻē aʻe. holo 12,000 lbs.16-ga.Steel ua hoʻopau ʻia i loko o kekahi mau hola me ka ʻole o ke kanaka. ʻAʻole pono e ʻōlelo, e noʻonoʻo ana ʻo Lockwood i ke ʻano o ka ʻōnaehana mālama waiwai e hiki ke kōkua i kāna ʻoki laser e hānai i ka holoholona pōloli.
I ka wā e pili ana i ka hoʻoponopono ʻana i nā pilikia hoʻopaʻa waiwai, makemake paha ʻo ia e hana wikiwiki. Ua noʻonoʻo ʻo Lockwood i ka mea e hiki ai i ka laser 20 kW ke hana no kāna hale kūʻai, a ʻoiaʻiʻo e lawe hou aku i nā kipa pule i ka hale kūʻai e mālama i kēlā mīkini ikaika. .
Hāʻawi ʻia i kā ka hui hana kālena a me ka hoʻopukapuka ʻana i ka ʻenehana hou, manaʻoʻiʻo ʻo Fabricating Solutions hiki iā ia ke hana e like me ka nui, inā ʻaʻole ʻoi aku, ma mua o nā hale hana ʻoi aku ka nui o nā limahana.
ʻO Dan Davis ka luna hoʻoponopono o The FABRICATOR, ka mea hana metala nui loa o ka ʻoihana a me ka hoʻokumu ʻana i ka makasina, a me kāna mau puke kaikuahine, STAMPING Journal, Tube & Pipe Journal, a me The Welder. Ua hana ʻo ia i kēia mau puke mai ʻApelila 2002.
ʻO FABRICATOR ka mea alakaʻi o ʻAmelika ʻAmelika i ka hana metala a me ka ʻoihana hana.
I kēia manawa me ke komo piha ʻana i ka paʻi kikohoʻe o The FABRICATOR, hiki ke maʻalahi i nā kumuwaiwai waiwai waiwai.
Loaʻa ka paʻi kikohoʻe o The Tube & Pipe Journal i kēia manawa, e hāʻawi maʻalahi ana i nā kumuwaiwai waiwai waiwai.
E hauʻoli i ke komo piha i ka paʻi kikohoʻe o STAMPING Journal, e hāʻawi ana i nā holomua ʻenehana hou, nā hana maikaʻi loa a me nā nūhou ʻoihana no ka mākeke stamping metal.
E hauʻoli i ke komo piha ʻana i ka paʻi kikohoʻe o The Additive Report e aʻo ai pehea e hoʻohana ʻia ai ka hana hoʻohui i mea e hoʻomaikaʻi ai i ka hana a hoʻonui i ka loaʻa kālā.
I kēia manawa me ke komo piha i ka paʻi kikohoʻe o The Fabricator en Español, hiki ke maʻalahi i nā kumu waiwai waiwai.