ʻOki ʻana a me ka ʻoki ʻana i ka wai: ʻElua mau ʻenehana nui e hui pū ai? A i ʻole ʻoi aku ka maikaʻi i ka wā e noho kaʻawale ai lākou? E like me ka manawa mau, pili ka pane i nā hana ma ka papahele o ka hale kūʻai, he aha nā mea i lawelawe pinepine ʻia, ka pae akamai o nā mea hana, a me ka hope loa o ka waihona kālā lako.
Wahi a kahi noiʻi o nā mea hoʻolako nui o kēlā me kēia ʻōnaehana, ʻo ka pane pōkole ʻoi aku ka liʻiliʻi o nā ʻeke wai a ʻoi aku ka maʻalahi ma mua o nā lasers ma ke ʻano o nā mea hiki ke ʻoki ʻia. lima, hāʻawi nā lasers i ka wikiwiki like ʻole a me ka pololei i ka wā e hana ana i nā metala lahilahi a hiki i ka 1 iniha (25.4 mm) mānoanoa.
Ma keʻano o nā kumukūʻai hana, hoʻopau nā ʻōnaehana wai i nā mea abrasive a koi aku i nā hoʻololi ʻana i ka pauma. ʻOi aku ka kiʻekiʻe o nā laser fiber i nā kumu kūʻai mua, akā haʻahaʻa nā kumukūʻai hana ma mua o ko lākou mau hoahānau CO2 kahiko;hiki paha iā lākou ke koi hou aku i ka hoʻomaʻamaʻa ʻana i ka mea hoʻohana (ʻoiai ke hoʻopōkole ʻia nā mea hoʻokele o kēia manawa i ka pihi aʻo). .Me ka garnet, hiki ke ʻoki ʻia nā ʻāpana waterjet no 125 mau hola;me ka alumina e mau paha lākou ma kahi o 30 mau hola.
ʻO ka hope loa, pono e ʻike ʻia nā ʻenehana ʻelua e like me ke kākoʻo, wahi a Dustin Diehl, ka luna huahana no ka māhele laser o Amada America Inc. ma Buena Park, Calif.
"I ka loaʻa ʻana o nā ʻenehana ʻelua i nā mea kūʻai aku, hiki iā lākou ke maʻalahi i ke koho ʻana," wehewehe ʻo Diehl.
No ka laʻana, ʻo ka mea kūʻai aku ʻo Amada me nā ʻōnaehana ʻelua e hana i ka blanking ma ka laser. "Ma kahi kokoke i ka paʻi paʻi he pahu wai e ʻoki ana i ka insulation pale wela," wahi a Diehl. e hana hou a hoʻopaʻa ʻia.He laina hui liʻiliʻi maʻemaʻe.
Ma nā hihia ʻē aʻe, hoʻomau ʻo Diehl, ʻōlelo nā hale kūʻai makemake lākou e kūʻai i kahi ʻōnaehana ʻoki laser akā ʻaʻole lākou i manaʻo e hana nui lākou i ka hana e hōʻoia i ka hoʻolilo. i ka lā, e nānā mākou iā lākou i ka laser.Hiki iā mākou ke hana i ka palapala metala i nā minuke ma mua o nā hola. "
Hoʻomanaʻo ʻo Tim Holcomb, ka loea noi ma OMAX Corp. Kent, Wash., nāna e hoʻokele i kahi hale kūʻai me kahi 14 lasers a me kahi waterjet, e hoʻomanaʻo ana i ka ʻike ʻana i kahi kiʻi āna i ʻike ai i nā makahiki i hala ma kahi hui e hoʻohana ana i nā lasers, waterjets a me ka uea EDM.poster. Hoʻopuka ka pepa paʻi i nā mea a me nā mānoanoa maikaʻi loa e hiki ai i kēlā me kēia ʻano mīkini ke lawelawe - ʻoi aku ka nui o ka papa inoa o nā pahu wai.
ʻO ka hope loa, "ʻike wau i nā lasers e hoʻāʻo nei e hoʻokūkū i ka honua waterjet a me ka hope, a ʻaʻole lākou e lanakila ma waho o kā lākou mau kahua," wehewehe ʻo Holcomb. e hoʻohana i nā noi lāʻau lapaʻau a pale paha no ka mea ʻaʻohe o mākou wahi wela (HAZ) - he ʻenehana microjet mākou.ʻO ka nozzle minijet a me ka ʻokiʻoki microjet" Ua lawe maoli ia no mākou.
ʻOiai ʻo nā lasers e hoʻomalu i ka ʻoki ʻana i ke kila ʻeleʻele ʻeleʻele, ʻo ka ʻenehana waterjet "ʻoiaʻiʻo ka Swiss Army Knife o ka ʻoihana mīkini mīkini," wahi a Tim Fabian, hope pelekikena o ke kālepa a me ka hoʻokele huahana ma Flow International Corp. ma Kent, Washington.Member of Shape Pūʻulu ʻenehana. ʻO kāna mau mea kūʻai aku ʻo Joe Gibbs Racing.
"Inā ʻoe e noʻonoʻo e pili ana i ia mea, ʻo ka mea hana kaʻa heihei e like me Joe Gibbs Racing ʻaʻole hiki ke loaʻa i nā mīkini laser no ka mea ua ʻoki pinepine lākou i kahi helu palena o nā ʻāpana mai nā mea like ʻole he nui, me ka titanium, aluminika a me ka carbon fiber," wehewehe ʻo Fabian i ke alanui. "Hoʻokahi. ʻO nā pono a lākou i wehewehe ai iā mākou, ʻo ka mīkini a lākou e hoʻohana nei he maʻalahi loa ka papahana.I kekahi manawa, hana paha ka mea hoʻohana i kekahi ʻāpana o ¼” [6.35 mm] alumini a kau iā ia ma luna o kahi kaʻa heihei, a laila hoʻoholo e hana ʻia ia ʻāpana e Made of titanium, he pepa fiber kalapona mānoanoa, a i ʻole he pepa alumini lahilahi. ”
Ma kahi kikowaena CNC machining maʻamau, ua hoʻomau ʻo ia, "he nui kēia mau loli."ʻO ka ho'āʻo ʻana e hoʻololi i nā kaʻa mai kahi mea a i kekahi ʻāpana, ʻo ia hoʻi ka hoʻololi ʻana i nā poʻo ʻokiʻoki, ka wikiwiki o ka spindle, ka helu hānai a me nā papahana.
"ʻO kekahi o nā mea a lākou i koi maoli ai iā mākou e hoʻohana i ka waterjet, ʻo ia ka hana ʻana i kahi waihona o nā mea like ʻole a lākou i hoʻohana ai, no laila ʻo kā lākou hana wale nō ke hana i ʻelua kaomi ʻiole a hoʻololi iā lākou mai ¼" alumini a ½" [12.7 mm] kalapona kalapona," hoʻomau ʻo Fabian.Ke hoʻohana nei ʻo Joe Gibbs Racing i ka nui o nā mea hao a me nā mea āu e ʻike ʻole ai i nā mea kūʻai maʻamau.No laila mākou He nui ka manawa i hana pū me lākou e hana i nā hale waihona puke me kēia mau mea holomua.Me nā haneli mau mea i loko o kā mākou waihona, aia kahi hana maʻalahi no nā mea kūʻai aku e hoʻohui i kā lākou mau mea ponoʻī a hoʻonui i kēia waihona.”
ʻO kekahi mea hoʻohana kiʻekiʻe o ka Flow waterjet ʻo Elon Musk's SpaceX. 'A'ole e hana i 10,000 o kekahi mea;Ke hana nei lākou i hoʻokahi o lākou, ʻelima o lākou, ʻehā o lākou.
No ka hale kūʻai maʻamau, "I kēlā me kēia manawa he hana kāu a pono ʻoe i 5,000 ¼" o kahi mea i hana ʻia me ke kila, e paʻakikī ana ka laser," wahi a Fabian."Akā inā makemake ʻoe i ʻelua ʻāpana kila, ʻekolu mau ʻāpana alumini i hana ʻia a i ʻole ʻehā ʻāpana nylon, ʻaʻole paha ʻoe e noʻonoʻo e hoʻohana i ka laser ma kahi o kahi wai wai. i 8″ [15.24 i 20.32 knm] metala mānoanoa.
Me kāna mau ʻāpana laser a me ka mīkini mīkini, loaʻa iā Trumpf kahi paʻa wāwae i ka laser a me ka CNC maʻamau.
Ma ka puka makani haiki kahi e uhi ai ka wai a me ka laser—ʻoi aku ka mānoanoa metala ma luna o 1 iniha [25.4 mm]—ua mālama ka waterjet i kahi ʻoi ʻoi.
"No nā metala mānoanoa loa - 1.5 iniha [38.1 mm] a ʻoi aku paha - ʻaʻole hiki i kahi wai wai ke hāʻawi iā ʻoe i ka maikaʻi ʻoi aku ka maikaʻi, akā ʻaʻole hiki i ka laser ke hana i ka metala," wahi a Brett Thompson, Luna o Laser Technology and Sales. Kūkākūkā .Ma hope o kēlā, maopopo ka ʻokoʻa: hiki ke hana ʻia nā metala ʻole ma luna o kahi waterjet, ʻoiai no kekahi metala 1 ″ mānoanoa a lahilahi paha, "ʻo ka laser he no-brainer. ʻOi aku ka wikiwiki o ka ʻoki ʻana i ka laser, ʻoi aku ka lahilahi. a/a i ʻole nā mea ʻoi aku ka paʻakikī - no ka laʻana, ke kila stainless i hoʻohālikelike ʻia me ka alumini.
No ka hoʻopau hapa, ʻoi aku ka maikaʻi o ka lihi, ʻoiai e mānoanoa ka mea a lilo ka hoʻokomo wela i kumu, loaʻa hou i ka waterjet ka pōmaikaʻi.
"ʻO kēia paha kahi e loaʻa ai ka pōmaikaʻi o ka pahu wai," i ʻae ai ʻo Thompson.ʻOiai ʻoi aku ka lohi o ke kaʻina hana ma mua o ka laser, hāʻawi pū ka waterjet i ka maikaʻi mau loa.Hiki iā ʻoe ke loaʻa i ka squareness maikaʻi loa i ka wā e hoʻohana ai i kahi waterjet - ʻo ka mānoanoa i nā iniha, ʻaʻohe burrs.
Ua hoʻohui ʻo Thompson ʻo ka maikaʻi o ka automation ma ke ʻano o ka hoʻohui ʻana i nā laina hana lōʻihi ka laser.
"Me ka laser, hiki ke hoʻohui piha: hoʻouka i nā mea ma kekahi ʻaoʻao, a me ka hoʻopuka ʻana mai kēlā ʻaoʻao o ka ʻoki ʻoki a me ka ʻōnaehana kuʻi, a loaʻa iā ʻoe kahi ʻoki a hoʻopaʻa ʻia.I kēia hihia, he koho maikaʻi ʻole ka jet wai - ʻoiai me kahi ʻōnaehana hoʻokele waiwai maikaʻi - no ka mea ua ʻoki ʻia nā ʻāpana a ʻoi aku ka lohi a maopopo pono ʻoe e hana i ka wai.
Ua ʻōlelo ʻo Thompson ʻaʻole i emi ke kumukūʻai o nā lasers e hana a mālama ʻia no ka mea "ʻoi aku ka liʻiliʻi o nā mea hoʻohana i hoʻohana ʻia, ʻoi aku ka nui o nā laser fiber."Eia nō naʻe, "ʻoi aku ka haʻahaʻa o ke kumukūʻai kūʻokoʻa o nā waterjets ma muli o ka mana haʻahaʻa a me ka maʻalahi o ka mīkini.Pili maoli ia i ka maikaʻi o ka hoʻolālā ʻana a mālama ʻia o nā mea ʻelua. "
Hoʻomanaʻo ʻo ia i ka wā e holo ana ʻo OMAX's Holcomb i kahi hale kūʻai i nā makahiki 1990, "I kēlā me kēia manawa i loaʻa iaʻu kahi ʻāpana a i ʻole ka papa kuhikuhi ma luna o kaʻu pākaukau, ʻo koʻu manaʻo mua, 'Hiki iaʻu ke hana ma ka laser?'" Akā ma mua o koʻu ʻike ʻana Ma mua, ua ʻike mākou. ka loaʻa ʻana o nā papahana hou aʻe i hoʻolaʻa ʻia i nā waterjet.lele ia mai ke kihi, no laila e hilinaʻi ana mākou i nā mokulele wai - ʻo ka mea maʻamau e hana ai nā laser Pela no ka mānoanoa waiwai.
ʻOiai ʻoi aku ka wikiwiki o nā pepa hoʻokahi ma ka laser, ʻoi aku ka wikiwiki o nā lau i hoʻopaʻa ʻia i ʻehā mau papa ma ka waterjet.
“Inā ʻoki au i ka pōʻai 3″ x 1″ [76.2 x 25.4 mm] mai 1/4″ [6.35mm] kila māmā, makemake paha au i ka laser no kona wikiwiki a me ka pololei.Hoʻopau - ʻoki ʻaoʻao ʻaoʻao Contour - e ʻoi aku ka like me ke aniani hoʻopau, ʻoluʻolu loa.
Akā no ka loaʻa ʻana o kahi laser e hana ma kēia pae o ka pololei, ua hoʻohui ʻo ia, "pono ʻoe e lilo i loea i ka pinepine a me ka mana.Maikaʻi mākou ma ia mea, akā pono ʻoe e kelepona iā ia me ka paʻa loa;me ka wai, no ka manawa mua, Hoao mua.I kēia manawa, loaʻa i kā mākou mīkini āpau kahi ʻōnaehana CAD i kūkulu ʻia. Hiki iaʻu ke hoʻolālā i kahi ʻāpana pololei ma ka mīkini.He mea maikaʻi kēia no ka prototyping, hoʻohui ʻo ia.ʻO nā hoʻonohonoho hana a me nā hoʻololi he "hoʻohālikelike;Ua ʻike au i kekahi mau hoʻololi no nā waterjets e like loa me nā lasers.
I kēia manawa, no nā hana liʻiliʻi, prototyping a i ʻole hoʻohana hoʻonaʻauao - ʻoiai no kahi hale kūʻai hoʻokipa a hale kaʻa paha - hele mai ʻo OMAX's ProtoMAX me ka pākaukau a me ka pākaukau no ka hoʻoneʻe maʻalahi.
E pili ana i ka mālama ʻana, "Maʻamau hiki iaʻu ke hoʻomaʻamaʻa i ka waterjet i kekahi i hoʻokahi lā a ʻelua paha a hoʻouna koke iā lākou i ke kula," wahi a Holcomb.
Hoʻolālā ʻia nā pamu EnduroMAX o OMAX e hōʻemi i ka hoʻohana ʻana i ka wai a hiki i ke kūkulu hou ʻana.He pauma kiʻekiʻe ia, no laila e lawe i kou manawa a loaʻa ka hoʻomaʻamaʻa kūpono.
"ʻO nā jet wai he pōhaku paepae maikaʻi loa i ka blanking a me ka hana ʻana, a malia paha he laser kāu hana aʻe," ʻōlelo ʻo ia.A he mea maʻalahi ka paʻi paʻi, no laila hiki iā lākou ke ʻoki a kulou.Ma kahi ʻano hana, makemake paha ʻoe e hoʻohana i kahi laser.
ʻOiai ke hāʻawi nei nā laser fiber i ka hiki ke ʻoki i ke kila ʻole (keleawe, keleawe, titanium), hiki i nā pahu wai ke ʻoki i nā mea gasket a me nā plastics ma muli o ka nele o kahi HAZ.
ʻO ka hana ʻana i ka hanauna o kēia manawa o nā ʻōnaehana ʻokiʻoki fiber laser "i kēia manawa he intuitive loa, a hiki ke hoʻoholo ʻia kahi o ka hana ʻana e ka papahana," wahi a Diehl.No ka hale kūʻai au a i ka wā CO2 e hoʻomaka ana nā optics i ka makahiki a me ka deteriorate, ʻoki ʻia ka maikaʻi, a inā hiki iā ʻoe ke ʻike i kēlā mau pilikia, ua manaʻo ʻia ʻoe he mea hoʻohana maikaʻi loa.ʻO nā ʻōnaehana fiber o kēia lā he mau mea ʻoki kuki, ʻaʻohe o lākou mau mea hoʻohana, no laila hiki ke hoʻohuli a hoʻopau paha - ʻoki ʻoki a ʻaʻole paha.He mea liʻiliʻi ka koi o ka mea hana akamai.ʻO ia ka ʻōlelo, manaʻo wau he maʻalahi a maʻalahi ka hoʻololi ʻana mai ka jet wai i ka laser.
Manaʻo ʻo Diehl e hiki i kahi ʻōnaehana laser fiber maʻamau ke holo i $2 a i $3 i kēlā me kēia hola, ʻoiai e holo ana nā wai wai ma kahi o $50 a i $75 i kēlā me kēia hola, me ka noʻonoʻo ʻana i ka ʻai abrasive (e laʻa, garnet) a me ka hoʻolālā hou ʻana o ka pauma.
Ke hoʻomau nei ka hoʻonui ʻana o ka mana kilowatt o nā ʻōnaehana ʻokiʻoki laser, e lilo ana lākou i mea ʻokoʻa i nā jet wai i nā mea e like me ka alumini.
"I ka wā ma mua, inā hoʻohana ʻia ka alumini mānoanoa, e loaʻa i ka waterjet ka maikaʻi," wehewehe ʻo Diehl. ʻaʻole lōʻihi ka lōʻihi o kēia ao, akā i kēia manawa me nā fiber optics kiʻekiʻe a me nā holomua i ka ʻenehana laser, ʻaʻole pilikia hou ka aluminika 1.Inā ʻoe i hana i ka hoʻohālikelike kumukūʻai, no ka ʻO ka hoʻokomo mua ʻana i ka mīkini, ʻoi aku ka liʻiliʻi o nā mokulele wai.ʻO nā ʻāpana ʻoki laser he 10 mau manawa e like me ka nui, akā pono ʻoe i loko o kēia wahi kiʻekiʻe e hoʻonui i nā kumukūʻai.Ke holo nei ʻoe i nā ʻāpana haʻahaʻa haʻahaʻa i hui pū ʻia, Aia paha kekahi mau mea maikaʻi i ka hoʻoheheʻe ʻana i ka wai, akā ʻoiaʻiʻo ʻaʻole i loko o kahi ʻano hana.Inā ʻoe i loko o kekahi ʻano kaiapuni kahi e pono ai ʻoe e holo i nā haneli a i ʻole mau tausani o nā ʻāpana, ʻaʻole ia he noi wai.
Ke hōʻike nei i ka piʻi ʻana o ka mana laser i loaʻa, ua hoʻonui ʻia ka ʻenehana ENSIS o Amada mai 2 kW a i 12 kW i ka wā i hoʻokuʻu ʻia ai ma 2013. Ma ka ʻaoʻao ʻē aʻe o ka pālākiō, ʻo ka mīkini VENTIS a Amada (i hoʻokomo ʻia ma Fabtech 2019) hiki i kahi ākea ākea o ka hoʻoili waiwai. me ke kaola e nee ana ma ke anawaena o ka nozzle.
"Hiki iā mākou ke hana i nā ʻano hana like ʻole ma ka neʻe ʻana i mua a i waho, i luna a i lalo, ʻaoʻao a ʻaoʻao, a i ʻole helu-ʻewalu," wahi a Diehl no VENTIS. kiko - he ala makemake e ʻoki.Hana mākou i kēia me ka hoʻohana ʻana i nā ʻano ʻano like ʻole a me ke ʻano o ka beam.Me VENTIS, hele mākou i hope a kokoke e like me ka ʻili;i ka neʻe ʻana o ke poʻo, neʻe ka lāʻau i hope a i waho, no laila e loaʻa iā ʻoe nā ʻōniʻoniʻoni maikaʻi loa, ʻoi aku ka maikaʻi o ka lihi, a i kekahi manawa ka wikiwiki.
E like me ka OMAX's ProtoMAX waterjet system, ke hoomakaukau nei o Amada i ka "'ōnaehana fiber footprint fiber li'ili'i" no na hale hana liilii a i 'ole "R&D prototyping workshops" i makemake ole e uhai i ko lakou keena hana ke pono lakou e hana i kekahi mau prototypes.part. ”
Ka manawa hoʻouna: Feb-09-2022